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[01.01.14]
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[25.12.13]
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[14.10.13]
World Standards Day
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FORGING & STAMPING – EQUIPMENT

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Forging

1. Pneumatic hammer with 400 kg (881.84 lbs) and 600 kg (1322.76 lbs) force
Forgings of up to 10 kg (22.046 lbs), applied to:
  • artistic forging,
  • cutter blanks manufacturing,
  • moulds for presses, metal shear knives,
  • lifting shackles, staples, timber dogs,
  • rope thimbles from 5.6 mm (0.220472 in) to 52 mm (2.04724 in) in diameter, GOST 2224-72,
  • bending in die blocks.

2. Pneumatic hammer with 1000 kg (2204.6 lbs) force
Forgings of shafts of up to 25 kg (55.115 lbs) with diameters from 20 mm (0.7874 in) to 250 mm (9.8425 in); forgings of wheels of up to 25 kg (55.115 lbs) and with diameters from 20 mm (0.7874 in) to 250 mm (9.8425 in).

Used to forge:
  • shafts, axles, gear shafts;
  • wheels, gears, sprockets, bushings;
  • shear knives, moulds for presses, stampings.

3. Pneumatic hammer with 2000 kg (4409.2 lbs) force
Forgings of shafts of up to 1200 kg (2645.52 lbs) and up to 300 mm (11.811 in) in diameter; forgings of wheels of up to 500 kg (1102.3 lbs) and up to 600 mm (23.622 in) in diameter.

Used to forge:
  • shafts, axles, gear shafts,
  • wheels, gears, sprockets, bushings,
  • shear knives, moulds for presses, closed die forgings.

Pneumatic hammer in the process (metal forging) Blank forging on the pneumatic hammer with the blank supported with a forging manipulator

4. Pneumatic hammer with 3000 kg (6613.8 lbs) force
Forgings of shafts of up to 1500 kg (3306.9 lbs) and up to 400 mm (15.748 in) in diameter; forgings of wheels of up to 1000 kg (2204.6 lbs) and up to 800 mm (31.496 in) in diameter.

Used to forge:
  • shafts, axles, gear shafts,
  • wheels, gears, sprockets, bushings,
  • shear knives, moulds for presses,
  • closed die forgings.

5. Forging manipulator of up to 1500 kg (3306.9 lbs) for the pneumatic hammers with 2000 kg (4409.2 lbs) and 3000 kg (6613.8 lbs) force.

Forging manipulator Working with metal at Technolit Int.

Hot stamping

1. Crank hot forging press (CHFP) of 1800 kg (3968.28 lbs) capacity

Application:
  • bending of sheet metal of up to 30 mm (1.1811 in) thick, up to 200 mm (7.874 in) wide and up to 1000 mm (39.37 in) long, with bending angle up to 60°.

2. Crank hot forging press (CHFP) of 2500 kg (5511.5 lbs) capacity

Used for the closed die forging of:
  • hoist hooks with the capacity of 630 kg (1388.9 lbs), 1000 kg (2204.6 lbs), 1600 kg (3527.36 lbs), 2500 kg (5511.5 lbs), 4000 kg (8818.4 lbs),
  • eye-bolts with a load capacity of 630 kg (1388.9 lbs), 1000 kg (2204.6 lbs), 1600 kg (3527.36 lbs), 2500 kg (5511.5 lbs), 4000 kg (8818.4 lbs),
  • any closed die forgings.

3. Friction presses of 160 metric tons (157.472 long tons or 352736 lbs) and 180 metric tons (177.156 long tons or 396828 lbs) capacity.

Used for the closed die forging of:
  • bolts with diameters ranging from M6 to M40, and up to 250 mm (9.8425 in) in length,
  • anchor bolts with diameters up to M40 and up to 250 mm (9.8425 in) in length,
  • rivets with diameters up to 40 mm (1.5748 in),
  • wing nut blanks with diameters up to 36 mm (1.41732 in),
  • eye-bolts with diameters ranging from M6 to M36.



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